The custom laser cut stencils They are the ultimate tool for those seeking precision, repeatability and style in decoration. Whether it's industrial signage, branding on packaging, interior decoration or furniture customization, we create perfect masks with millimetric precision thanks to the technology of the laser cutting.
Why use laser cut stencils?
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Millimeter precision: The laser guarantees very fine details down to 0.1 mm, impossible to achieve with manual cutting.
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Materials selected for each use:
How to prepare a file for a laser cut stencil
To obtain a functional stencil, a beautiful design is not enough: a solid mechanical structure is required.
What are bridges and why are they essential?
Unlike a common print, in a stencil, the internal parts (such as the center of the letter "O" or "B") must remain connected to the main mask. These connections are called bridges. Bridges. Without them, the internal islands would fall out during cutting. We recommend bridges of at least 1–2 mm to ensure strength during application.
Technical requirements of the file
We accept vector files in DXF, AI, SVG or vector PDF created with Adobe Illustrator, AutoCAD, or Inkscape.
Pro tip: If you don't know how to insert bridges or if your logo is not stencil-ready, our team can handle the vectorization and optimization of your file. vectorization and optimization of the file. Request a quote for your custom stencil.
How to Apply a Stencil Without Smudging: The Dry Technique
A high-quality stencil is only half the job. Here is how to apply it without smudging:
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Surface preparation: The surface must be clean, dry, and free of dust.
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Fastening: Use a repositionable spray adhesive on the back of the stencil to adhere the thin edges and prevent paint from seeping through. Alternatively, high-quality masking tape will also work.
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Dry technique: The most common mistake is excess paint. Whether you use a stencil brush (flat tip), a sponge, or a roller, always blot excess paint onto a sheet of paper towel before touching the stencil.
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Application movement: Apply the color with tapping movements perpendicular to the surface, never across.
Cleaning and Storing PETG and Mylar Stencils
PETG or Mylar stencils are a long-term investment: with proper maintenance they will last for dozens of uses.
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Clean immediately after use: Wash the stencil immediately after use with warm water and soap (for water-based paints) or turpentine (for enamels), working gently on thin layers.
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Storage: Always store it flat, for example between two sheets of cardboard, to prevent it from warping or bending the thin parts.
Frequently Asked Questions about Custom Stencils
How small can a detail be in a laser-cut stencil?
The laser has a beam of approximately 0.1–0.2 mm, but we recommend bridges of at least 1–2 mm to ensure structural stability during use. Details smaller than 1 mm are at risk of breaking during application or cleaning.
Can I use the stencil on curved surfaces?
Yes. Thin PETG is extremely flexible and adapts perfectly to cylinders or walls with slight curvatures. For very curved surfaces, it's advisable to divide the design into smaller sections.
What are bridges and why do we need them?
Bridges are the structural connections that hold the internal parts of the stencil together with the main mask. They are essential for closed letters like O, B, and D: without bridges, the internal islands would fall off during laser cutting.
How do you avoid smudging when using a stencil?
The secret is the dry technique: always blot excess paint from your brush or sponge onto a sheet of paper towel before touching the stencil. Apply the paint with perpendicular, dabbing motions, never across, and secure the edges with repositionable spray glue.
How do I prepare a file to order a custom stencil?
We accept vector files in DXF, AI, SVG, or vector PDF formats. The drawing must include the bridges. If you're unsure how to do this, our team can vectorize and optimize the file.
Do you also provide stencil graphics services?
Absolutely. We can transform your raster image (JPG, PNG) into a vector file ready for laser cutting, complete with bridges and optimized for stenciling.
How do you clean and store a PETG or Mylar stencil?
Wash it immediately after use with warm soapy water (for water-based paints) or turpentine (for enamels). Store it flat between two sheets of cardboard to prevent warping.